National Physical Laboratory

Does the tolerance really need to be that tight?

Man with Magnifying Glass

When putting a dimension on a drawing the designer should think of the manufacturing and measurement implications.

The question the designer should ask is ‘Does the tolerance need to be this tight for the part to function correctly?’

Consider if a diameter is toleranced at ± 0.001 mm this would mean that, as a rule-of-thumb, measurements need to be made with a measurement uncertainty at least ten times better, i.e., with a measurement uncertainty of 0.000 1 mm.

An uncertainty this low is only available from National Measurement Institutes such as NPL. To achieve this uncertainty will need specification of good surface texture and form (cylindricity in this case).

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